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Greening the concrete jungle: how to make environmentally friendly cement
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Cement is the world’s most widely used material apart from water, largely because it is the key ingredient in concrete, the world’s favourite building material.
But with cement’s success comes a huge amount of greenhouse emissions. For every tonne of cement produced in Australia, 0.82 tonnes of CO₂ is released. That might not sound like much, especially when compared with the 1.8 tonnes emitted in making a tonne of steel. But with a global production of more than 4 billion tonnes a year, cement accounts for 5% of the world’s industrial and energy greenhouse emissions.
Read more: The problem with reinforced concrete.
The electricity and heat demands of cement production are responsible for around 50% the CO₂ emissions. But the other 50% comes from the process of “calcination” – a crucial step in cement manufacture in which limestone (calcium carbonate) is heated to transform it into quicklime (calcium oxide), giving off CO₂ in the process.
A report published by Beyond Zero Emissions (BZE) (on which I was a consultant) outlines several ways in which the sector can improve this situation, and perhaps even one day create a zero-carbon cement industry.
Better recipesThe cement industry has already begun to reduce its footprint by improving equipment and reducing energy use. But energy efficiency can only get us so far because the chemical process itself emits so much CO₂. Not many cement firms are prepared to cut their production to reduce emissions, so they will have to embrace less carbon-intensive recipes instead.
The BZE report calculates that 50% of the conventional concrete used in construction can be replaced with another kind, called geopolymer concrete. This contains cement made from other products rather than limestone, such as fly ash, slag or clay.
Making this transition would be relatively easy in Australia, which has more than 400 million tonnes of fly ash readily available as stockpiled waste from the coal industry, which represents already about 20 years of stocks.
Read more: Eco-cement, the cheapest carbon sequestration on the planet.
These types of concrete are readily available in Australia, although they are not widely used because they have not been included in supply chains, and large construction firms have not yet put their faith in them.
Another option more widely known by construction firm is to use the so-called “high blend” cements containing a mixture of slag, fly ash and other compounds blended with cement. These blends have been used in concrete structures all over the world, such as the BAPS Shri Swaminarayan Mandir Hindu temple in Chicago, the foundation slab of which contains 65% fly ash cement. These blends are available everywhere in Australia but their usage is not as high as it should due to the lack of trust from the industry.
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It is even theoretically possible to create “carbon-negative cement”, made with magnesium oxide in place of traditional quicklime. This compound can absorb CO₂ from the air when water is added to the cement powder, and its developer Novacem, a spinoff from Imperial College London, claimed a tonne of its cement had a “negative footprint” of 0.6 tonnes of CO₂. But almost a decade later, carbon-negative cement has not caught on.
Capturing carbonThe CO₂ released during cement fabrication could also potentially be recaptured in a process called mineral carbonation, which works on a similar principle as the carbon capture and storage often discussed in relation to coal-fired electricity generation.
This technique can theoretically prevent 90% of cement kiln emissions from escaping to the atmosphere. The necessary rocks (olivine or serpentine) are found in Australia, especially in the New England area of New South Wales, and the technique has been demonstrated in the laboratory, but has not yet been put in place at commercial scale, although several companies around the world are currently working on it.
Read more: The ‘clean coal’ row shouldn’t distract us from using carbon capture for other industries.
Yet another approach would be to adapt the design of our buildings, bridges and other structures so they use less concrete. Besides using the high-performance concretes, we could also replace some of the concrete with other, less emissions-intensive materials such as timber.
Previously, high greenhouse emissions were locked into the cement industry because of the way it is made. But the industry now has a range of tools in hand to start reducing its greenhouse footprint. With the world having agreed in Paris to try and limit global warming to no more than 2℃, every sector of industry needs to do its part.
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Rackel San Nicolas is affiliated with the University of Melbourne, International Union of Laboratories and Experts in Construction Materials, Systems and Structures, the Australian French Association of Science and Technology, She receives funding from Australian Research Council.
Solar eclipse: Watch it happen
Moss may prove cheap city pollution monitor, study finds
Common moss changes shape in areas of high nitrogen pollution and drought and has potential to be big bioindicator, say scientists
Delicate mosses found on rocks and trees in cities around the world can be used to measure the impact of atmospheric change and could prove a low-cost way to monitor urban pollution, according to Japanese scientists.
Moss, a “bioindicator”, responds to pollution or drought-stress by changing shape, density or by disappearing, allowing scientists to calculate atmospheric alterations, said Yoshitaka Oishi, associate professor at Fukui Prefectural University.
Continue reading...Subsidised farm causes acres of damage to Sussex countryside
Noxious byproducts from slurry spill at Crouchland biogas farm poisoned neighbouring land and animals
Lynda and Richard Whittemore bought Quennells farm in the quiet Sussex countryside six years ago. They were hoping for what Lynda calls “an idyllic lifestyle”, tending their flock of 400 pedigree sheep and 45 cattle on 180 acres of farmland.
“We have an undulating field at the back of the stream, winding to the other corner,” Lynda says. “Usually it has lovely clear water, with a gentle slope down to the water supply. It’s picturesque – the [livestock] don’t need troughs, they can walk down to drink the water.”
Continue reading...Serious farm pollution breaches rise in UK – and many go unprosecuted
Environment Agency figures show severe incidents are weekly occurrence as farms struggle with cost of pollution prevention despite subsidies
Serious pollution incidents in the UK from dairy, poultry and pig farms are now a weekly occurrence, leading to damage to wildlife, fish, farm livestock and air and water pollution.
The Environment Agency in England and its devolved counterparts in Wales and Scotland recorded 536 of the most severe incidents between 2010 and 2016, the worst instances among more than 5,300 cases of agricultural pollution in the period.
Continue reading...RRS Sir David Attenborough's stern on the move
Scotland’s first female gamekeeper
$14.4 million injection to cull coral eating starfish
The long lives of trapdoor spiders
Eclipse spectacle set to grip US public
Why solar towers and storage plants will reshape energy markets
“Unaccredited” rooftop solar installer nabbed by Clean Energy Regulator
Aurora: What you should know about Port Augusta’s solar power-tower
Hide and seek with reptiles and other riverside creatures
Airedale, West Yorkshire Under one board are two young lizards, one buff, one a dramatic charcoal-grey; under another a dark-green frog
It’s all gone a bit quiet down by the river. The breeding season has petered out, and by and large the birds have retired from public life: to moult, to regrow, to regroup. It’s a drab, warm morning. One of the kingfishers hunches over the streaming shallows. A young bullfinch mopes in the low branches of an ash. Damp late-summer greenery – ferns, goosegrass, rosebay willowherb – chokes the pathways.
Here and there, in the riverside woodland, the warden has laid down boards of planking for young adventurers to peer beneath. Typically there’ll be worms and snails, sage-green slugs and hectic centipedes, perhaps a wood mouse’s midden of neatly nibbled cherry pits.
Continue reading...By train or by ship, transporting coal causes trouble
Living on a conservation reserve and delivering library books outback
Ashurst advises General Electric on Australia’s largest wind farm at Coopers Gap
The sweet song of goldfinch success
Goldfinches are common in our gardens nowadays. But there is something special about watching them in a wild setting
The tinkling sound is familiar now; as familiar as the chirp of sparrows used to be when I was growing up. In those days, the goldfinch was a special sight: one would occasionally visit our suburban garden, delighting us with its colourful plumage. I can still remember seeing for the first time the bird’s crimson face-patch and – when it flew – a sudden flash of gold in the wings.
How things have changed – and in the goldfinch’s case, for the better. Today I see, or more often hear, goldfinches almost everywhere I go. They fly over our Somerset garden, distracting me as I sit and write; and are constant companions whenever I take the dog for a walk down the lane behind our home.
Continue reading...Dry winter primes Sydney Basin for early start of bushfire season
It might feel like the depths of winter, but Australian fire services are preparing for an early start to the bushfire season. Sydney has been covered with smoke from hazard reduction burns, and the New South Wales Rural Fire Service has forecast a “horrific” season.
Predicting the severity of a bushfire season isn’t easy, and – much like the near-annual announcements of the “worst flu season on record” – repeated warnings can diminish their urgency.
However, new modelling that combines Bureau of Meteorology data with NASA satellite imaging has found that record-setting July warmth and low rainfall have created conditions very similar to 2013, when highly destructive bushfires burned across NSW and Victoria.
Crucially, this research has found we’re approaching a crucial dryness threshold, past which fires are historically far more dangerous.
Read more: Climate change to blame for Australia’s July heat
How to measure bushfire fuelOn September 10, 2013 several bushfires in Sydney’s West caused havoc well before the official start of the bushfire season. These were a precursor to fires that destroyed more than 200 properties a month later. Warm, dry winter weather had dried out the fuels in Sydney’s forests and bush reserves beyond “normal” levels for the time of year.
The timing and severity of those preseason fires were a reminder that the region’s forests are flammable all year round; they can burn whenever the fuel they contain dries out past a certain threshold.
In most forests, there is an abundance of fuel in the form of leaf litter, dead twigs, branches and logs, lower vegetation such as shrubs and grasses, as well as higher foliage and branches.
The flammability of all these different kinds of fuel depends largely on their moisture content. Leaf litter and fine dead branches on the soil surface can dry out in a matter of days, whereas logs may take weeks or months to lose their moisture. The moisture content of shrubs and tree canopies varies depending on the amount of water in the soil, so they reflect the overall rainfall and temperatures across a whole season.
The flammability of an entire forest is therefore a complex calculation of all these different kinds of fuel (both alive and dead) and their different moisture levels.
Mapping Sydney’s forestsIn a recent collaborative study, we combined data from a Bureau of Meteorology project that maps water availability levels across Australia with satellite imagery to develop new tools for mapping and monitoring moisture levels of different fuels in forests and woodlands.
We checked these tools by modelling fuel moisture levels during fires in NSW, Victoria and the ACT between 2000 and 2014, and comparing our predictions to historical bushfires.
Our research has identified critical dryness thresholds associated with significant increases in fire area. Rather than a gradual increase in flammability as forests dry out, when dead fuel moisture drops below 15% subsequent bushfires are larger. Another jump occurs when dead fuel moisture levels fall below 10%. We found similar thresholds in growing plants, although their moisture content is measured differently.
These dryness thresholds are pivotal, because they may represent the breakdown of moist natural barriers in landscapes that prevent fires from spreading. Understanding these mechanisms makes it possible to predict fire risk much more accurately.
As part of this project we compared the fuel moisture in Sydney Basin’s forested areas in 2013 and 2017. As shown in the chart below, currently the live fuel moisture level is tracking well below the 2013 values, and is approaching a crucial threshold (indicated by the dotted line).
The moisture content of dead fuel has been more variable, but it has also dipped below the 2013 curve and, if warm dry weather continues, could reach critical levels before the end of August.
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In another worrying sign, mapping shows critically dry live fuel is much more abundant in 2017 than it was in 2013.
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It’s clear that much of the Sydney Basin is dangerously primed for major bushfires, at least until it receives major rainfall. Forecasts for windy but largely dry weather in coming weeks may exacerbate this problem.
These new insights into landscape-scale fuel dryness provide a powerful indicator of what might be expected. They also build our capacity for week by week monitoring of fire potential.
Preparation by both fire management authorities and exposed homeowners is now an immediate priority, to cope with the strong likelihood of an early and severe fire season.
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Matthias Boer receives funding from The Australian Research Council and The Bushfire & Natural Hazards Cooperative Research Centre
Rachael Helene Nolan has received funding from the Australian Research Council.
Ross Bradstock receives funding from the ARC, the Bushfire and Natural Hazards CRC, the NSW and Victorian Governments